Rock Products - The Leading Voice of the Aggregate Industries.

Seen at Agg1!


At Agg1 in Charlotte, N.C., many companies showcased products and technologies for the aggregates industry.

By Mark S. Kuhar and Josephine Smith

The Agg1 show in Charlotte, N.C., held in conjunction with the World of Asphalt, was an unqualified success, posting record numbers for attendee registrants as well as amount of exhibit space, number of exhibitors and number of education session tickets sold. Rock Products exhibited at booth 2264.

Record attendee registration numbers totaled more than 6,500 at show close. Registrants came from all 50 states, all 10 Canadian provinces and more than 50 other countries worldwide. More than 35 percent were company presidents/owners, vice presidents, general managers or chief financial officers, and all together more than 84 percent of registrants were in managerial roles.

The show floor covered a record 115,000-plus net sq. ft. of exhibit space – a 30-percent increase – taken by a record number of 408 exhibitors. Leading companies showcased their newest products and technologies aimed at the aggregates, asphalt, pavement maintenance and traffic safety industry sectors.

Following are a just few of the products and services we saw and/or talked about at the show.

Eriez Heavy Duty Feeders Save Energy, Operate Efficiently

Eriez' heavy duty electromagnetic vibratory feeders are ideal for handling coal, ore, aggregates, slag or wherever high volume, controlled feeding is required, according to the company, which spoke to Rock Products at booth 905. With their energy-saving intermeshed AC/permanent magnet drive, these feeders are the workhorses in Eriez' huge stable of vibratory feeders and conveyors.

Eriez' Heavy Duty Electromagnetic Vibratory Feeders are available in nine models with capacities to 850 tph. Eriez engineers designed these rugged feeders for superior durability and performance.

Feeders are available with overhead drives, multiple drive arrangements, grizzlie decks and dust covers to meet customers’ unique application requirements. Feeders can be arranged for either base or suspension mounting. Eriez' electromagnetic feeders require minimal maintenance. They feature an electromagnetic design that has no moving parts such as shafts, cams or bearings, thus eliminating the need for lubrication.

The units’ advanced AC feeders can be wired to any AC line and do not require a control to operate. For precise, instantaneous feed adjustment, frequent cycling of feeder or automated operation, Eriez offers rugged solid-state controls. Controls come standard in NEMA 12 enclosures for dusty environments, with other enclosures available.

Eriez, www.eriez.com

Kleeman Mobicone a High-Performance Crusher

A new 300-tph tracked mobile cone crusher – the Kleemann Mobicone MCO 11 – is now available for North America. Kleeman is part of the Wirtgen group of companies at booth 639.

With a 44-in. diameter cone crusher as its core, the Mobicone MCO 11 provides high-performance secondary or tertiary crushing. Its 15.7-cu. yd. large feed hopper is designed for direct feed from a primary crusher, or by wheel loader. The MCO 11 can accept feed of up to 10 x 10 in. (250 x 250 mm) in size.

A variable speed drive easily controls material flow from hopper into cone crusher, via a solid rubber belt 40 in. (1000 mm) wide. It’s fed by a performance-boosting vibratory feeder – with special wear sheets – that helps prolong feed belt life. To easily service the cone assembly and for transport, the feed conveyor can be retracted.

To protect the cone, a powerful electromagnet separates ferrous metal objects from the belt. For nonferrous metals, a metal detector stops the belt for removal of the scrap metal by hand.

The MCO 11 cone crusher itself is driven by a 270-hp motor. The crusher is mounted on rubber supports to reduce vibration in the chassis and the MCO 11 features easy setting of the cone gap. A probe control ensures that the cone crusher is choke-fed for superior end-product quality. An extra-wide discharge conveyor belt moves product to screen or stockpile, and can be elevated to increase stocking capacity.

The Kleemann Mobicone MCO 11 features a high-performance diesel power pack, with diesel/electric drive rated at 483 hp (360 kW). Crawler tracks are actuated via an independent drive system. The MCO 11 is easy to move or reposition via wireless remote control.

All functions are operated from a single control cabinet, and the electrical control cabinets are protected from dust intrusion by an air overpressure system with multiple filters. The MCO 11 mobile cone crusher can supply electricity to external applications.

The MCO 11 secondary cone crusher complements Kleemann’s existing lines of Mobicat mobile jaw crushers and Mobirex mobile impact crushers. Kleemann Mobicone crushers may be electronically interlinked with Kleemann primary crushers and screens to optimize production and meet end-product requirements.

Kleeman, www.kleemann.info

Metso C120 Jaw Combines Crushing Efficiency, Versatility, Safety

The Metso C120 jaw crusher is the 13th member of the field-proven C-series range of crushers. Metso’s C120 combines uncompromising reliability, crushing efficiency and versatility in both stationary and mobile applications with safety and ease of use, according to information the company shared at an Agg1 press event.

Metso’s durable and user-friendly design, begins with the casting, the design of which is based on thorough FEA analysis and casting simulations. Every detail of the C120 is engineered for reliable operation and long life, resulting in high, constant crushing capacity and uptime.

“When starting the C120 project, we listened closely to our customers and collected field data from a number of sites. Based on that, we decided to design the crusher cavity and kinematics first. As a result, Metso can now offer aggregates producers, large-scale contractors and mining companies a new crusher that meets all the standards set for any demanding application,” said Ilkka Somero, Metso’s product manager for jaw crushers.

The outstanding productivity of the C120 is due to several new design elements. The crusher features a long and aggressively directed stroke, and a fixed jaw die longer than previously seen in this crusher size class. The C120 has a large feed opening of 34 x 47 in., and an aggressive cavity cross section, with high performance and reduction ratio.

The C120 features optional robust composite flywheel guards that allow quick and safe access to all service points. The standard delivery includes lifting tools for jaw dies, cheek plates and toggle plate, contributing to operational safety when changing wear parts.

Metso, www.metso.com

Philippi-Hagenbuch Offers Rear-Eject Truck Bodies

Philippi-Hagenbuch featured its line of rear-eject bodies at booth 1953 at the Agg1 trade show. Featuring safety, stability and increased productivity as hallmarks of its design, Philippi-

Hagenbuch’s patented line of rear-eject bodies offers the ideal solution for challenging hauling applications from general construction, road construction and sand/gravel, to mine reclamation and underground hauling situations where overhead barriers inhibit traditional dump bodies.

According to Josh Swank, sales and marketing manager, the truck bodies are easily adaptable to any make and model of articulated off-highway truck as well as a number of rigid frame trucks, the rear-eject bodies curtail the challenges associated with traditional dump bodies. In eliminating the need to raise the body of the truck, the Rear-Eject series allows for safely dumping materials while in motion and in the presence of overhead barriers. This versatility in operation increases efficiency without reducing stability by providing a lower center of gravity and allowing dumping on downhill slopes and conditions with a soft footing.

Enabling trucks to spread material while driving further enhances efficiency. The ability to effectively empty the truck without raising the body augments safety where overhead barriers such as power lines, roof lines or bridges may pose as forgotten safety risks, as well as in underground mining applications that have low overhead clearance.

Engineered to provide productivity-enhancing solutions for the toughest hauling challenges, Rear-Eject Bodies dump faster and easier – even in sticky applications. Without moving or raising the truck bed, the ejector blade pushes material toward the rear of the truck, while the tailgate lowers down and material is completely ejected. The unique sweeping action of the blade virtually eliminates all material – even that material prone to sticking to the sides or floor of the truck bed. This effective dumping action provides for more dumps in less time significantly increasing jobsite productivity.

Philippi-Hagenbuch, www.philsystems.com

Volvo L250G Wheel Loader a Two-Bucket Pass

The new L250G wheel loader from Volvo Construction Equipment, shown at booth 1205 where the company held a press event, fills the needs of the market for a machine in the 39-ton weight category. Designed to match the needs of on-highway trucks, the L250G is purpose-built to be a heavy-duty machine with plenty of power and features larger bucket sizes.

In North America specifically, when loading triaxle on-highway trucks, a new 9-cu. yd. rehandling bucket quickly fills the truck in only two passes. Add in strength and durability and the result is more loads in less time, meaning better onsite productivity. Volvo’s latest addition to its large wheel loader range combines the optimal mix of lifting force and traction, resulting in high bucket penetration.

The L250G has a sleek and modern appearance, as well as a new engine and driveline system for improved productivity, lower emissions, greater smoothness, serviceability and operator comfort. The L250G also features a powerful Z-Bar loader linkage that allows for high breakout force for digging in hard materials. Its heavy-duty linkage, lift arms and cylinders also offer high lift capacity and rapid hydraulic reaction, resulting in faster work cycles.

The L250G is fitted with a fuel efficient Tier 4i/Stage IIIB certified engine that is married to drive train, hydraulics and lifting systems that are all designed and produced by Volvo to work in perfect, productive, fuel efficient, harmony. The Volvo 13-liter, six-cylinder turbocharged V-ACT (Volvo Advanced Combustion Technology) off-highway diesel engine features cooled exhaust gas recirculation and a particulate filter with active regeneration. The active-type diesel particulate filter (DPF) temporarily holds the particulate matter and then incinerates it, further reducing emissions. There is no need to stop the machine in order to conduct the regeneration process; meaning no loss of performance or production.

Producing 290 kW (389 hp), this engine provides high torque at low engine speeds. As well as meeting the stringent low emissions requirements of the legislation (which came into force in January 2011), the D13 engine also leads the industry in terms of fuel efficiency. The production of torque and power at low engine speeds removes the need to overrun the engine, which in turn extends engine life as well as lowering fuel usage and dramatically reducing noise.

Volvo Construction Equipment, www.volvoce.com

W.S. Tyler’s F-Class Vibrating Screen Features Independent Performance

The F-Class Vibrating Screen from W.S. Tyler, featured at booth 1912, is an ideal solution for challenging screening applications requiring minimal vibration transmission during operation. This allows for multiple machine use within the same building or structure without the same reinforcing measures required to house traditional vibrating screens. The F-Class is also ideal for screening situations that require consistent, load independent performance at constant G-Force in all operational modes.

Featuring a unique and reliable, proven four-bearing technology, the F-Class minimizes structural vibration and delivers a consistent stroke, which two-bearing screens cannot provide, and with right media choice virtually eliminates blinding and pegging. With the ability to handle the toughest applications, the F-Class is designed and built for scalping and classifying of ores, minerals, stones, sand and gravel.

According to company President Florian Festge, the F-Class features an advanced eccentric shaft design, supported by four high-performance, double spherical roller bearings. The double eccentric shaft creates a constant positive stroke that handle material volume spikes without losing momentum. As the eccentric shaft turns, the screen body is forced to follow the shaft movement. While it travels upward, the counterbalance weights move in the opposite direction and create an equal force to that generated by the body.

As a result, the forces cancel each other, allowing a dynamically balanced system that transmits minimal to no vibrations into the structure. This allows multiple screens to be placed side by side while minimizing the investments into heavy structures. Furthermore, the design keeps noise emissions low for a quieter system and reduced overall plant noise. These features are the reason, why demanding producers for products such as iron ore and phosphates as well as limestone utilize the F-Class in buildings housing up to 45 units over up to 8 stories while minimizing the investments into the required structures.

The continual circular screening action provided by the eccentric design also produces a constant, optimized G-Force. Not only does this further maximize screening efficiency, it allows the F-Class to be an effective solution in both wet and dry applications.

Designed for high tonnage outputs, the F-Class can process up to 5,000 tph, as well as provide fast, accurate sizing of virtually any material ranging in cut size from 0.15-in. to 9.76-in. In addition to traditional screening, the F-Class is often used before primary crushers to screen out fines and eliminate crusher wear. It precisely screens material from 6-in. down to 20 mesh.

W.S. Tyler, www.wstyler.ca

Mellott Co. Expands Parts, Service; Enters Power Solutions

Mellott Co., Warfordsburg, Pa., a leading service provider to the aggregates, slag, construction and power industries, premiered and showcased two new product lines at booth 910:

  • An expanded range of “alternative replacement parts” for a variety of cone, jaw and impact crushers. Mellott stocks, for immediate delivery, replacement parts and wear materials for Cedarapids, Pegson, Sandvik and Extec model crushers.
  • The other product line marks Mellott Co.’s entry into the Power Solutions segment, with the sole purpose to reducing energy cost and increasing operational efficiency.

“We are excited about the new service offerings and we will continue to invest in our business as we transform our organization to be the market leading supplier of crushing and screening solutions and related after-market support through brand identity, values based leadership, innovation and association with world class business-partners,” said Rich Blake, president of Mellott Co.

Mellott Co. showed a strong presence at Agg1 with representatives at two separate booths. The company had more than 25 employees on hand to man both their own booth and the services section of the Metso booth.

Mellott Co., www.mellott.com

Dexter + Chaney Display New Software

Construction software provider Dexter + Chaney displayed the latest version of its Spectrum Construction Software and its new Venture Project Collaboration Software product at Agg1 at booth 2065.

The latest version of Spectrum software, already used by thousands of contractors for construction business management, is a full-featured web-based product. “Version 14 sets a new standard for usability and accessibility that truly connects the construction office with the field,” said John Chaney, president and co-founder. Users can access the full features of Spectrum version 14 from anywhere using virtually any Internet-connected device.

The browser-based functionality drove a significant improvement in usability. “We’ve completely redesigned our user experience, putting all the information about a project or a job no more than one click away. Whether you’re tracking job costs in the office or managing job progress in the field, you have all the information you need literally at your fingertips,” said Chaney.

Venture, the first release from the Dexter + Chaney Operations Group and a recent Experts’ Choice winner in the 2012 Most Innovative Products (MIP) Award program, addresses the needs of construction operations professionals. “Venture facilitates the sharing of documents and information throughout the entire project lifecycle, allowing operations professionals to assemble bid teams, share and manage documents, control versioning, automatically send alerts, create project logs, take control of issue management, and more,” said Mark Reich, senior vice president, Operations Group. “With Venture, Project teams no longer have to rely on outmoded FTP sites or collaboration applications that do not offer true versioning control.”

Additionally, because Venture is a web-based application, contractors save money by reducing the number of software applications they need to run and is “free-to-play” for all project team members,” said John Chaney, Dexter + Chaney co-founder and president. “This gives Venture users a competitive edge; allowing them to build stronger teams and ultimately win more work.”

Dexter + Chaney, www.dexterchaney.com

Superior Belt Scale Accommodates Multiple Belt Widths

Superior Industries, booth 705, showed a variety of idler and pulley products, highlighted its radial stackers, and talked about its new conveyor belt scale. Designed to produce precision measurements, the new scale is available in two different models.

The WB model has an accuracy rating of 1.0 percent (+/- 0.5 percent). With independent weigh bridge brackets, it accommodates multiple belt widths and is designed for material handling up to 2,000 tph.

With an accuracy rating of 0.5 percent (+/- 0.25 percent), the HD model is built with a continuous weigh-bridge for increased accuracy and structural integrity. It is manufactured to manage up to 2,000 tph and higher.

The new belt scale is built with two, independent load cells. Superior said, because the two load-cell readings are displayed separately on the diagnostics screen, identifying malfunctions is made easier for the user.

In addition, Superior’s belt-scale packages are available with one of two integrator models, both built with easy-to-operate touch screen menus, diagnostic screens that show load cell outputs independently and recalls up to eight previous scale totals. An optional speed sensor easily mounts to most conveyor frames and adjusts to applicable belt widths.

Superior Industries, www.superior-ind.com

KPI-JCI Talks Up The Road Connection

KPI-JCI held a press conference at booth 2299 to talk about The Road Connection, its national outreach effort to educate the public about infrastructure funding. The Road Connection was headed to the nation’s capitol next to participate in the second annual Rally for Roads event, which was held on March 20. The first speaker was Pam Whitted, vice-president of government affairs for The National Stone, Sand and Gravel Association (NSSGA). Whitted discussed the status of the Federal Highway Bill in Congress at the Rally for Roads. Speaking next was Joe Vig, president of Kolberg-Pioneer Inc. Vig talked about the goals of The Road Connection, and what it means for his organization to be a primary sponsor of the nine-month, non-partisan, grassroots initiative.

The Road Connection, www.theroadconnection.org

McLanahan Corp. Now Includes Universal Engineering

McLanahan Corp., which offers a wide range of aggregate processing equipment for sand processing, scrubbing, classifying, crushing, fines recovery and water management, talked up its recent acquisition of Universal Engineering at booth 945. The company specializes in process solutions for construction aggregates such as limestone granite, sand, gravel and other minerals. McLanahan has earned the reputation for providing superior customer service through years of experience and dedication to designing effective process systems that minimize customers’ problems and maximize production, according to the company’s John Best.

McLanahan Corp., www.mclanahan.com


At The Show

PPI
Mike Roozeboom, product marketing manager from Precision Pulley & Idler, a one-stop source for major conveyor components, talked up its pulleys and idlers for the aggregates industry, as well as take up frames, pillow block bearings and a speed switch monitor to keep tabs on conveyors, at booth 2238.
www.ppipella.com

Telsmith
For more than 100 years, Telsmith Inc., which exhibited at booth 1439, has been providing the global mining and aggregate industries with crushing and vibrating equipment, modular stations, and portable plants through integrated solutions designed to improve efficiency, profitability, and safety. According to Chad McClaskey, marketing manager, the company offers the right solution for aggregate, mining, industrial, or recycling needs, as well as the parts and service to keep Telsmith products running for decades.
www.telsmith.com

AZFAB
AZFAB at booth 704 talked about water-reclamation systems that meet the ever-increasing environmental demands placed on plants in the aggregate industry. According to Business Manager Shelia Wetherbee, AZFAB has extensive experience in both construction aggregates as well as specialty sands. AZFAB equipment offers solutions for fines material processing include dewatering screens, vertical durability cells, thickeners, and cyclones. The vertical durability cell provides the scrubbing power necessary to liberate clays and to allow for additional scrubbing. AZFAB shared a booth with Crisp Industries, a manufacturer of bulk-handling systems, according to Teri Bland, marketing manager.
www.azfab.com

BTI
Astec company Breaker Technology Inc. (BTI), at booth 1439, is a world-class manufacturer of rock and concrete breaking systems. Whether for mobile applications or stationary aggregate applications, BTI has a solution to meet your unique needs, according to Mike McFarthing, marketing manager. BTI recently launched a new fly-by-wire smart boom system called HVC, which stands for High Velocity Control, and seeks to improve handling speeds while reducing wear and tear associated with hard stops due to operator error.
www.rockbreaker.com

Midwestern Industries Inc.
Midwestern Industries Inc., at booth 438, has been a leader in the screening industry for more than 50 years. As a designer and manufacturer of screening and sizing equipment, circular and rectangular vibrating machines, as well as replacement screens and parts, they believe in servicing an aggregates producer’s screening needs, as well as providing separators, bag dump stations, screen heating, round screens, wire cloth and more, according to Bill Crone, director – vice president of sales.
www.midwesternind.com

REMco
Rock Engineered Machinery Co. (REMco), at booth 405, manufactures fully autogenous rock-on-rock VSI crushers for the reduction of hard, abrasive rocks and ores. Its machines serve the needs of construction materials, mining and industrial minerals producers. The company also offers rock-on-anvil VSI machines for limestone and less aggressive materials. The products produced by its machines are cubical, well-graded, sound, mid-range aggregates, specification sands and other fine sizes, according to Sales Support Professional Rachelle Fulop. REMco will be launching its new Series 320 VSI crushers this year. These smaller models follow on the earlier 1530 Series introduced last year.
www.remcovsi.com